Yini i-Automotive Wire Harness?

Ihhanisi lezintambo zezimoto laziwa nangokuthi ihhanisi lekhebula lezimoto, ukuhlanganisa ikhebula lezimoto, ukuhlanganisa izintambo zezimoto.Kuyinhlanganisela yamasistimu esekethe ukuze kufezeke konke ukucushwa okusebenzayo kwemoto.

I-Wire Harness iyisici esibalulekile sezinga lesistimu kuyo yonke imoto.Izintambo zocingo zidlala indima ebalulekile ekwakhiweni kwemoto.Ihlinzeka futhi isabalalise amandla ohlelo ngalunye lwemoto yonke, futhi isebenza njengendawo yokudlulisela isignali phakathi kwezingxenye ezihlukahlukene.

Izintambo zezintambo zezimoto ziwumzimba oxhumayo wesekethe yemoto kanye nomthwali wokudlulisa amasiginali kagesi namandla kagesi.Singasho ukuthi ihhanisi lemoto liwumkhumbi wegazi kanye nezinzwa zokuxhuma uhlelo lukagesi wezimoto.Ngaphandle kwamahhanisi, ngeke kube khona ukujikeleza kwezimoto.Amahhanisi ezimoto akhiwe ikakhulukazi izintambo, amatheminali, izixhumi, izivikeli zamahhanisi nezinto ezilungiswayo.

Njengesizinda sokudlulisa ulwazi, izintambo zokubopha zihlobene nokuphepha kwezimoto kanye nokuthembeka kwezinto zikagesi nezikagesi.Ngakho-ke, izintambo zezintambo zezimoto zidlala indima ebalulekile ekwakhiweni kwemoto futhi zinezidingo zekhwalithi ephezulu.Ngesikhathi esifanayo, izintambo zezintambo zezimoto ziyimikhiqizo eyenziwe ngokwezifiso, abakhiqizi bezimoto abahlukene namamodeli ahlukene anezinhlelo ezihlukene zokuklama kanye namazinga ekhwalithi.Ngokuthuthukiswa kokufakwa kukagesi kwezimoto kanye nobuhlakani, inani lentengo yezintambo ezisetshenziswa kuzo zonke izindleko zemoto liyenyuka unyaka nonyaka.

Izinzuzo ze-Automotive Wire Harness

Uma kuqhathaniswa nezintambo ezixekethile nezintambo, ukubopha kwezimoto kunezinzuzo ezimbalwa:

1. Ukonga isikhathi esiningi kanye nokumiswa kalula

Izindiza eziningi, izimoto kanye nemikhumbi-mkhathi iqukethe izintambo eziningi okuthi, uma zeluliwe ngokugcwele, zinwebeke amakhilomitha ambalwa.Uma kuqhathaniswa nokufakwa okuqondile kwalezi zintambo, ukufakwa kwehhanisi elihlanganisa izintambo eziningi nezintambo kuzosindisa kakhulu isikhathi sokufakwa futhi kube lula ukumisa.Ngaphezu kwalokho, lokhu kunciphisa amathuba okuba ne-wiring engalungile.

2. Ephephile

Indawo yezintambo ngokuvamile isongwe ngongqimba lwezinto ezivikela ilangabi, njengepayipi likathayela, ipayipi le-PVC, ishubhu elincipha ukushisa, itheyiphu kagesi, iVinyl, njll. Angavikela izintambo nezintambo futhi anciphise ubungozi bomjikelezo omfushane wesekethe kangcono. .Ukubopha izintambo emikhonweni ebambezela ilangabi nakho kunganciphisa ingozi yomlilo kagesi.

3. Izinzile futhi isebenza kahle

Ngokuhlanganisa izintambo eziningi nezintambo zibe yinqwaba yekhebula, izintambo nezintambo zingavikeleka kangcono emiphumeleni emibi yokudlidliza, ukuhuzuka, izinga lokushisa eliphezulu nomswakama, ukuze imoto isakwazi ukudlulisa amasignali kagesi ngokuphumelelayo endaweni enzima.Ngisho nangaphansi kwezimo ezimbi kakhulu, lawa mahhanisi ezintambo angadlulisela amandla aphezulu, akwazi ukuphatha imithwalo kagesi futhi amelane nokushisa okuphezulu nomsindo we-electromagnetic.

4. Lungiselela ukusetshenziswa kwendawo

Njengemikhiqizo yokuthuthukiswa eyenziwe ngokwezifiso, amamodeli ahlukene anezinhlelo ezihlukene zokuklama amahanisi.Ukuthuthukiswa kwezintambo zezintambo zezimoto kanye nemodeli yemoto kwenziwa kanyekanye.Ekuqaleni komklamo wamahhanisi emoto, indlela kanye nokuhlelwa kwamahhanisi kuyacatshangelwa ukuze kusetshenziswe indawo ngokugcwele.

Ukuhlukaniswa kwe-Automobile Wire Harness

Ngokuya ngobunkimbinkimbi kanye nesimo sokusebenzisa izintambo zocingo, izintambo zezintambo zemoto zingahlukaniswa ngamahhanisi amakhulu namahhanisi amancane:

✔Ihhanisi elikhulu

zihlanganisa:
● Izintambo zezintambo zenjini, ezaziwa nangokuthi ihhanisi lezintambo ze-engine cabin
● Ihhanisi lezintambo zebhokisi le-Fuse
● Ihhanisi lezintambo zephaneli yomculo
● Izintambo zezintambo zekhabethe, ezibizwa nangokuthi i-Body wire Harness

✔ Izintambo ezincane

zihlanganisa:
● Izintambo zomnyango (ihhanisi lomnyango womshayeli, ihhanisi lomshayeli we-CO, ihhanisi lomnyango wangemuva kwesokunxele nakwesokudla)
● Izintambo zebhethri
● Izintambo zocingo ophahleni
● Izintambo zezintambo zekhabethe lemithwalo
● Ukubuyisela emuva izintambo ze-radar
● Intambo yokubopha amabhuleki ye-ABS
● Izintambo zokubopha phansi

Bona uhlelo lwesakhiwo sezintambo zezintambo emzimbeni wemoto

Ukwakhiwa kwe-Automobile Wire Harness

Amahhanisi ocingo lwezimoto ngokuvamile aqukethe izingxenye ezilandelayo:

✔  Intambo

Intambo yemoto, eyaziwa nangokuthi i-low-voltage wire, idlala ikakhulukazi indima yokuqhuba ukusebenza kwamanje.Kubukeka kufana kakhulu nezintambo zasendlini ezijwayelekile, kodwa zihlukile.Izintambo zasendlini ezijwayelekile ziyizintambo eziwumgogodla owodwa wethusi ezinobunzima obuthile.Izintambo zemoto ziyi-copper multi core flexible wire.Ezinye izintambo eziguquguqukayo zincane njengezinwele.Izintambo ezimbalwa noma inqwaba yezintambo zethusi eziguquguqukayo zigoqwe ngamashubhu epulasitiki afaka insulating (PVC), athambile futhi akulula ukuphuka.

Ngenxa yemininingwane yemboni yezimoto, Ukwenziwa kwamahhanisi ezimoto kumele kusebenzise izintambo ezikhethekile zemoto.

Intambo yemoto yokukhiqiza izintambo zocingo lwemoto ingahlukaniswa izigaba ezimbili:

1. Amasistimu aseYurophu nawaseMelika:
Uhlelo lwe-TS16949 lusetshenziselwa ukulawula inqubo yokukhiqiza.

2. Uhlelo lwaseJapan:
Isibonelo, iToyota neHonda banezinhlelo zabo zokulawula inqubo yokukhiqiza.

Amamodeli ezimoto asetshenziswa kakhulu yilawa: Japanese standard AV, AVS, AVSS, AVX / AEX, German standard FLRY-B, FLRY-A, FLRYK-A, LRYK-B, FLRYW-A, FLRYW-B, American Standard GTE, GPT , GXL, SXL, TWE, TWP, TXL.

Enye into okufanele uyiqaphele ukuthi umbala wezintambo uhlukaniswe ngezintambo ze-Monochrome nezintambo ze-bicolor, futhi inhloso yombala nayo icacisiwe, izinga layo elibekwe abakhiqizi bezimoto.Izinga lemboni yaseShayina lisho kuphela umbala oyinhloko.Isibonelo, ibeka ukuthi okumnyama okukodwa kusetshenziswa ngokukhethekile ihhanisi lezintambo eziphansi futhi okubomvu kusetshenziselwa izintambo zezintambo zebhethri, ezingenakudideka.

Ngokukhula kwemisebenzi yezimoto kanye nokusetshenziswa kwendawo yonke yobuchwepheshe bokulawula i-elekthronikhi, ziyanda izingxenye zikagesi, izintambo eziningi kakhulu, ngakho-ke ihhanisi liya lijiya futhi libe nzima ngokufanele.Ngakho-ke, izimoto ezithuthukisiwe zethule i-Can-Bus (Controller Area Network) futhi zamukela uhlelo lokudlulisela lwe-multiplex.Uma kuqhathaniswa namahhanisi ezintambo ezivamile, idivayisi yokudlulisa i-multiplex inciphisa kakhulu inani lezintambo nezixhumi, okwenza izintambo zibe lula.

✔Amatheminali

Isikhumuloiwumthombo wensimbi osetshenziselwa ukudluliswa kwesignali kanye nokuqhutshwa kwamandla.Iningi lamatheminali asetshenziswa kumahhanisi ezimoto enziwe ngethusi noma ngethusi le-phosphor, futhi izakhiwo zawo zimi kanje:

Izindlela zokuhlukaniswa kwetheminali

Kunezindlela ezimbili ezijwayelekile zokuhlukaniswa kwetheminali:

● Ehlukaniswa ngemfanelo yokumatanisa, amatheminali ahlukaniswa amatheminali abesilisa namatheminali abesifazane;

● Uma zihlukaniswa ngokuma, amatheminali ahlukaniswa abe Amatheminali e-Blade, amaSocket Terminals kanye ne-Splice Terminals.Phakathi kwazo, i-Splice Terminals ingahlukaniswa ngamatheminali anomumo ongu-U (owaziwa nangokuthi amatheminali angu-U), Amatheminali omumo we-Fork (owaziwa nangokuthi Amatheminali angu-Y) kanye Nezindawo Zokukhala (ezaziwa nangokuthi Amatheminali angu-R).

✔I-Wire Seal, I-Plug ne-Interface Seal

Zontathu zikhawulelwe ekusetshenzisweni kwezixhumi ezingangeni manzi.I-wire seal iyingxenye yesakhiwo senjoloba eboshelwe esikhunjeni se-wire insulating ukuvimbela ukungena koketshezi olusuka embotsheni yesixhumi, kuyilapho ipulaki eyimpumputhe iyisakhiwo senjoloba esivimba imbobo engasetshenziswanga kusixhumi ukuvimbela amanzi.Ngokuvamile yenziwe ngejeli ye-silica, futhi ubukhulu buncane kakhulu.I-Interface seal iyingxenye yesakhiwo serabha esetshenziselwa ukuvimbela ukungena koketshezi.Ngokuvamile yenziwe ngejeli ye-silica, futhi ubukhulu bayo bukhulu kunewire seal kanye nepulaki.

Siwakhetha embonini ye-TE OEM.Ikhwalithi yinhle kakhulu, kodwa intengo iwuhhafu kuphela waleyo yokuqala.Ungaxhumana nathi ngekhathalogi yethu

✔Izixhumi Zezindlu Nezesekeli

Izixhumi izingxenye ze-elekthronikhi ezidlulisa futhi zishintshanise zamanje noma amasignali phakathi kwemishini yesistimu ye-elekthronikhi.Njenge-node, idlulisela okwamanje noma isignali phakathi kwamadivayisi, izingxenye, amathuluzi kanye nezinhlelo ezingaphansi ngokuzimela noma kanye nezintambo, futhi ayigcini ushintsho lokuhlanekezela kwesignali nokulahlekelwa kwamandla phakathi kwezinhlelo.Kuyinto eyisisekelo edingekayo ukuze kuxhunywe lonke uhlelo oluphelele.Isixhumi singabhekisela ekuhlanganiseni kwetheminali, igobolondo, ibhawodi elingangeni manzi kanye nezinsiza, noma singabhekisela egobolondweni lodwa.Igobolondo, okuyigobolondo lerabha leduna nensikazi, liyikhava yangaphandle yesixhumi, okuyingxenye yepulasitiki yokuvikela nokulungisa itheminali nokuyivikela ngaphandle.Inganikeza ukuvikeleka komshini kwendawo yangaphakathi futhi iqinisekise ukuqondaniswa kwepulaki nesokhethi lapho kufakwa.Isixhumi siqukethe ipheya yamakhanda owesilisa nowesifazane.Isixhumi sowesilisa sijwayele ukubizwa ngokuthi "ipulaki" kanti isixhumi sesifazane saziwa kakhulu ngokuthi "isokhethi".Iziphetho zesilisa nezesifazane zingadlulisela isignali noma zamanje ngemva kokuxhumana.Imvelo yowesilisa nowesifazane yesixhumi ingaqinisa ukuphepha futhi iqinisekise ukusebenza okuvamile kwemishini.

Izithiyo zamakhasimende embonini yokuxhuma izimoto ziphezulu.Ochungechungeni lwemboni yezimoto, ukuze kuqinisekiswe ukusebenza okuguquguqukayo nokusebenza kokuphepha kwezimoto, abakhiqizi bezimoto banezidingo eziphezulu zekhwalithi nokuthembeka kwemikhiqizo yesixhumi, futhi ukuhlolwa kokufaneleka kokufinyelela kwabahlinzeki abakhuphuka nomfula kuqine kakhulu.Kusukela ekuxhumaneni kokuqala kuya ohlelweni olusemthethweni lwabahlinzeki-mpahla oluba yikhasimende, luzodlula ekucwaningeni kwamabhuku okuhlukahlukene njengokuxhumana, ukushintshana kwezobuchwepheshe, uhlelo lwebhizinisi, uhlelo lwekhwalithi kanye nohlelo lobuchwepheshe.Abahlinzeki kudingeka babe nekhono lomkhiqizo we-R & D, ikhono lokulawula inqubo, ikhono lesiqinisekiso sokuhlinzeka, ikhono lokuhlolwa komkhiqizo nekhono lokuhlola, ikhono lesiqinisekiso sokukhiqiza izingxenye nekhono lesevisi yangemuva kokuthengisa.Kuthatha isikhathi eside ukungena ohlelweni lomphakeli.

Kukhona izinto ezine ezivame ukusetshenziswa kakhulu emgodleni: PA, PBT, PP kanye ABS.

Izixhumi esizithengisayo zivela ezimbonini ezinolwazi olusekelayo kanye nesitifiketi se-iso16949.Ikhwalithi iqinisekisiwe, intengo ishibhile futhi isikhathi sokulethwa sifika ngesikhathi.Siyakwamukela ukuhlola yethuisixhumiimikhiqizo

✔Amabhokisi kagesi, ama-Relay namaFuse

Ibhokisi likagesi libizwa nangokuthi ibhokisi le-fuse, Ukusabalalisa kwamandla.

Ibhokisi likagesi wezimoto lihlukaniswe ngezinhlobo ezintathu ezilandelayo kusukela kuzici zesakhiwo nobuchwepheshe bokucubungula:

1. Ibhokisi likagesi elisemgqeni

Ingxenye yangaphakathi ye-conductive yebhokisi likagesi elisemgqeni wakhiwe ngamapuleti e-copper aqhutshwayo amaningana kanye namatheminali okuhlanganisa izintambo afakwe ngaphandle ukuze kuqedelwe isekethe yokusabalalisa amandla ehambisanayo.Ngenxa yokuthi idinga ukuxhunywa ngokuqondile kutheminali yokubopha izintambo, ngokuvamile ihlanganiswa nentambo yokubopha ekukhiqizeni.Ibonakala ngekhono lokusabalalisa amandla aphezulu amanje, isakhiwo esilula, isakhiwo esihlangene kanye nezindleko eziphansi.

2. Ibha yebhasi kagesi ibhokisi

Izingxenye eziqhutshwayo ngaphakathi kwebhokisi likagesi lohlobo lwebhasi wonke amasekhethi okusabalalisa amandla akhiwe ngamapuleti ethusi agxiviziwe.Ibonakala ngokuthembeka okuphezulu kokuxhumeka futhi izimele kusuka kumahhanisi ezintambo.

3. Ibhodi lesifunda eliphrintiwe (PCB) ibhokisi likagesi

Ingxenye ye-conductive ngaphakathi kwebhokisi likagesi lohlobo lwe-PCB iqedela ukusatshalaliswa kwamandla ngebhodi lesifunda eliphrintiwe.Ibonakala ngezindleko eziphansi, ukukhiqizwa ngobuningi obulula, kanye nokwakheka okuguquguqukayo nokuhlanganisa emotweni.Amanye amabhokisi kagesi e-PCB azohlanganisa iyunithi yokulawula, elingana nokuba nomsebenzi we-BCM.Ngale ndlela, ukuhlanganiswa kwezakhiwo ze-elekthronikhi nezikagesi zemoto kuphezulu kakhulu,

Ngokuvamile, umzimba webhokisi le-fuse legumbi lenjini lamukela ibhokisi likagesi lohlobo lwe-PCB, elisetshenziselwa ukulawula nokuvikela isiqalisi, ijeneretha, i-EMS yenjini, iphampu yamafutha, Amasistimu kagesi njengamaphampu amanzi okupholisa, amaphampu evacuum, amafeni okupholisa. , ama-clutch compressor air conditioning, nesiteringi samandla kagesi.Umzimba webhokisi le-cockpit fuse wamukela ibhokisi likagesi elisemgqeni, elisetshenziselwa ukulawula nokuvikela isilawuli somzimba, ithuluzi elihlanganisiwe, uhlelo lokukhiya umnyango, ukukhanya kwangaphakathi, izibuko zangaphakathi nezangaphandle, isistimu yokulungisa izihlalo, ukuzulazula komsindo nezinye izinhlelo zikagesi.Amabhokisi kagesi ngokuvamile anikezelwe ezimotweni ezikhethekile futhi adinga ukuthuthukiswa ngokuvumelana nemodeli.Bheka ikhathalogi yethu ye-Fuse Box ukuze uhlole ukuphuma kwethuibhokisi le-fuse.

Ngaphezu kwamatheminali namapuleti ethusi agxiviziwe, kukhona ama-fuse nama-relay ebhokisini likagesi.Ama-fuse esiwathengisayo awuchungechunge lwe-fuse yemoto encanefuseuphawu.Ama-relay akhethiwe kumkhiqizoamalayidingolwazi olusekelayo.

✔Ama-Harness Fixtures

Kukhona iziqeshana zokuma, othayi bekhebula, iziqeshana, izingxenye zenjoloba, abakaki bezintambo zezintambo, njll. zokulungisa amahhanisi ezintambo.

✔Bopha uMvikeli

Amateyipu okuzivikela, amapayipi kathayela, amapayipi e-PVC, amapayipi ashwabenekayo okushisa, amapayipi emicu yengilazi, imikhono elukiwe, njll.