Yintoni iAutomotive Wire Harness?

Intambo yokubopha inqwelo-mafutha ikwabizwa ngokuba yintambo yokubopha intambo yemoto, indibano yentambo yemoto, indibano yokufaka iintambo zemoto.Kukudityaniswa kweenkqubo zesekethe ukufezekisa zonke izilungiso ezisebenzayo zesithuthi.

Ukubotshwa kocingo yinxalenye yenqanaba lenkqubo eyimfuneko kwisithuthi siphela.Iintambo zocingo zidlala indima ebalulekileyo ekubunjweni kwemoto.Ibonelela kwaye isasaze amandla kwisixokelelwano ngasinye sesithuthi siphela, kwaye isebenza njengendawo yokuhanjiswa komqondiso phakathi kwamacandelo ahlukeneyo.

Iintambo zocingo lwemoto ngumzimba odibanisayo wesekethe yemoto kunye nomphathi wokuhambisa imiqondiso yombane kunye namandla ombane.Sinokuthi i-harness yemoto sisitya segazi kunye ne-nerve yokudibanisa inkqubo yombane yemoto.Ngaphandle kwe-harness, akuyi kubakho sekethe yemoto.Iintambo zokubopha izithuthi ikakhulu zenziwe ngeengcingo, iitheminali, iziqhagamshelo, izikhuseli zokubopha kunye nezinto ezilungiswayo.

Njengoko i-hub yokuhanjiswa kolwazi, i-wire harness inxulumene nokhuseleko lwezithuthi kunye nokuthembeka kwezixhobo zombane kunye nombane.Ke ngoko, intambo yocingo lwemoto idlala indima ebalulekileyo ekwenziweni kwemoto kwaye ineemfuno ezikumgangatho ophezulu.Kwangaxeshanye, iintambo zocingo lweemoto ziyimveliso elungelelanisiweyo, abavelisi bezithuthi ezahlukeneyo kunye neemodeli ezahlukeneyo zinezicwangciso zoyilo ezahlukeneyo kunye nemigangatho yomgangatho.Ngokuphuculwa kokufakelwa kombane kunye nobukrelekrele bemoto, ubungakanani bexabiso leentambo zokubophelela kwiindleko zesithuthi siphela uyenyuka unyaka nonyaka.

Izinto eziluncedo kwi-Automotive Wire Harness

Xa kuthelekiswa neengcingo kunye neentambo, intambo yokubopha imoto ineengenelo ezininzi:

1. Ukonga ixesha elininzi kunye nokubeka emgangathweni ngokulula

Iinqwelomoya ezininzi, izithuthi kunye neziphekepheke ziqulethe iingcingo ezininzi ezithi, ukuba zandisiwe ngokupheleleyo, ziya kunaba kangangeekhilomitha eziliqela.Xa kuthelekiswa nokufakwa ngokuthe ngqo kwezi ngcingo, ukufakwa kwe-harness edibanisa iingcingo ezininzi kunye neentambo kunye kuya kusindisa kakhulu ixesha lokufakela kwaye kube lula ukulinganisa.Ukongeza, oku kunciphisa amathuba okuba ne-wiring engalunganga.

2. Ekhuselekileyo

Umphezulu wentambo yokubopha idla ngokusongelwa ngocweyo lwezixhobo zokukhusela ezibuyiswa lidangatye, ezinjengombhobho otyatyiweyo, umbhobho wePVC, iityhubhu ezicutha ubushushu, iteyiphu yombane, iVinyl, njl. .Ukubophelela iingcingo kwimikhono ebambezela amadangatya nako kunokunciphisa umngcipheko wokutsha kombane.

3. Izinzile ngakumbi kwaye isebenza kakuhle

Ngokudibanisa iingcingo ezininzi kunye neentambo kwi-bundle yentambo, iingcingo kunye neentambo ziyakwazi ukukhuselwa kangcono kwimiphumo emibi yokugubha, i-abrasion, ukushisa okuphezulu kunye nomswakama, ukwenzela ukuba imoto ikwazi ukuhambisa izibonakaliso zombane ngokufanelekileyo kwindawo enzima.Naphantsi kweemeko ezinzima kakhulu, ezi ntambo zentambo zinokusasaza umsinga ophezulu, okwaziyo ukusingatha imithwalo yombane kwaye zimelane nobushushu obuphezulu kunye nengxolo ye-electromagnetic.

4. Yandisa ukusetyenziswa kwendawo

Njengeemveliso zophuhliso ezilungiselelweyo, iimodeli ezahlukeneyo zinezicwangciso ezahlukeneyo zokuyila iintambo.Ukuphuhliswa kweentambo zeengcingo zemoto kunye nemodeli yemoto zenziwa ngaxeshanye.Ekuqaleni koyilo lwezixhobo zokubopha inqwelo-mafutha, isalathiso kunye nolungelelwaniso lweentambo ziyaqwalaselwa ukuze kusetyenziswe indawo ngokupheleleyo.

Ukuhlelwa kweAutomobile Wire Harness

Ngokokuntsonkotha kunye nesikhundla sokusebenzisa intambo yocingo, intambo yokubopha imoto inokohlulwa ibe yintambo enkulu kunye neentambo ezincinci:

✔Iintambo ezinkulu

ziquka:
● Izibophelelo zocingo lwe-injini, okwakwaziwa njenge-injini yokubopha ucingo lwekhabhinethi
● Intambo yokubopha intambo yebhokisi
● Isixhobo sokubopha intambo yocingo
● Izibophelelo zeengcingo zekhabhathi, ezikwabizwa ngokuba yiBody wire Harness

✔ Izibophelelo ezincinci

ziquka:
● Izibophelelo zeengcingo zocango (intambo yokubopha ucango lomqhubi, intsimbi yomqhubi weCO, intsimbi yasekhohlo nasekunene yangasemva)
● Iintambo zocingo zebhetri
● Izibophelelo zocingo eluphahleni
● Isixhobo sokubopha ucingo kwikhabhini yemithwalo
● Ukubuyisela umva amaqhina ocingo lwerada
● Intambo yokubopha i-ABS yebhuleki
● Izibophelelo zocingo zokumisa

Jonga isicwangciso soyilo lweengcingo zemoto kumzimba wesithuthi

Ukuqulunqwa kwe-Automobile Wire Harness

Iintambo zocingo zemoto zidla ngokuba nezi nxalenye zilandelayo:

✔  Ucingo

I-Automobile wire, eyaziwa ngokuba yi-low-voltage wire, ikakhulu idlala indima yokuqhuba okwangoku.Kubukeka kufana kakhulu neengcingo zekhaya eziqhelekileyo, kodwa zihluke.Iingcingo zasekhaya eziqhelekileyo ziingcingo ezingundoqo zobhedu ezinobunzima obuthile.Iingcingo zemoto ziziingcingo ezininzi zobhedu eziguquguqukayo.Ezinye iingcingo ezithambileyo zibhityile njengeenwele.Iingcingo ezininzi zobhedu eziguquguqukayo zisongelwe kwiityhubhu zeplastiki zokugquma (PVC), ezithambileyo nezingelula ukuziqhawula.

Ngenxa yobungcali boshishino lweemoto, Ukwenziwa kwezibophelelo zemoto kufuneka kusebenzise iingcingo ezikhethekileyo kwimoto.

Ucingo lwemoto lokwenziwa kocingo lwemoto lunokwahlulwa ngokweendidi ezimbini:

1. Iinkqubo zaseYurophu nezaseMelika:
Inkqubo ye-TS16949 isetyenziselwa ukulawula inkqubo yokuvelisa.

2. Inkqubo yaseJapan:
Umzekelo, iToyota kunye neHonda zineenkqubo zazo zokulawula inkqubo yokuvelisa.

Iimodeli zeemoto eziqhelekileyo ezisetyenziswayo zezi: umgangatho waseJapan AV, AVS, AVSS, AVX / AEX, umgangatho waseJamani iFLRY-B, FLRY-A, FLRYK-A, LRYK-B, FLRYW-A, FLRYW-B, American Standard GTE, GPT , GXL, SXL, TWE, TWP, TXL.

Enye into ekufuneka uyiqaphele kukuba umbala weengcingo uhlukaniswe kwi-Monochrome wire kunye ne-bicolor wire, kunye nenjongo yombala nayo ichazwe, umgangatho wayo ubekwe ngabavelisi bezithuthi.Umgangatho woshishino waseTshayina uchaza kuphela umbala ophambili.Umzekelo, ichaza ukuba enye emnyama isetyenziswa ngokukodwa kwi-Grounding wire harness kwaye ibomvu isetyenziselwa ukubopha ucingo lwebhetri, olungenakubhidaniswa.

Ngokunyuka kwemisebenzi yemoto kunye nokusetyenziswa kwendawo yonke yetekhnoloji yolawulo lwe-elektroniki, kukho iindawo zombane ezininzi, ngakumbi nangakumbi iingcingo, ngoko ke i-harness iya iba ngqindilili kwaye ibenzima ngokufanelekileyo.Ngoko ke, izithuthi eziphambili ziye zazisa i-Can-Bus (i-Controller Area Network) kwaye yamkele inkqubo yokudlulisa i-multiplex.Xa kuthelekiswa neentambo zendabuko, isixhobo sokudlulisa i-multiplex sinciphisa kakhulu inani leengcingo kunye nezihlanganisi, okwenza i-wiring ibe lula.

✔Izikhululo

Indawo yokukhwelelasisixhobo sesinyithi esisetyenziselwa ukuhanjiswa komqondiso kunye nokuhanjiswa kwamandla.Uninzi lweetheminali ezisetyenziswa kwiintambo zemoto zenziwe ngobhedu okanye nge-phosphor bronze, kwaye izakhiwo zazo zimi ngolu hlobo lulandelayo:

Iindlela zokuhlela zetheminali

Kukho iindlela ezimbini eziqhelekileyo zokuhlela i-terminal:

● Umahluko ngeempawu zokubhanqa, iitheminali zohlulwe zibe ziitheminali zamadoda kunye neetheminali zabasetyhini;

● Xa zohlulwe ngokwemilo, iitheminali zohlulwe zibe ziiBlade Terminals, iiSocket Terminals kunye neSplice Terminals.Phakathi kwazo, iiterminals zeSplice zinokwahlulwa zibe yi-U-shape Terminals (ekwaziwa ngokuba yi-U terminals), i-Fork shape Terminals (ekwaziwa ngokuba yi-Y Terminals) kunye ne-Ring Terminals (ekwaziwa ngokuba yi-R terminals).

✔Itywina locingo, iplagi kunye ne-Interface Seal

Zontathu zikhawulelwe ekusetyenzisweni kwizihlanganisi ezingangeni manzi.Itywina yocingo yinxalenye yolwakhiwo irabha crimped kwi ngocingo insulating ulusu ukuthintela ukungena ulwelo ukusuka umngxuma isidibanisi, lo gama iplagi eyimfama sisakhiwo irabha ethintela umngxuma engasetyenziswanga kwisihlanganisi ukuthintela amanzi.Ngokuqhelekileyo yenziwe ngejeli ye-silica, kwaye ubungakanani buncinci kakhulu.I-Interface seal yinxalenye yolwakhiwo lwerabha olusetyenziselwa ukuthintela ukungena kolwelo.Ngokuqhelekileyo yenziwe ngejeli ye-silica, kwaye ubukhulu bayo bukhulu kuneucingo lwetywina kunye neplagi.

Sizikhetha kumzi-mveliso we-TE OEM.Umgangatho ulungile kakhulu, kodwa ixabiso lisiqingatha kuphela sezokuqala.Ungaqhagamshelana nathi kwikhathalogu yethu

✔IZindlu eziDityanisiweyo kunye neZincedisi

Iziqhagamshelo zizinto ze-elektroniki ezihambisa kunye nokutshintshana kwangoku okanye imiqondiso phakathi kwezixhobo zenkqubo ye-elektroniki.Njenge-node, ihambisa i-current okanye isignali phakathi kwezixhobo, amacandelo, izixhobo kunye ne-subsystems ngokuzimeleyo okanye kunye neentambo, kwaye igcina akukho tshintsho lokuphazamiseka kwesignali kunye nokulahlekelwa kwamandla phakathi kweenkqubo.Yinto eyimfuneko esisiseko yodibaniso lwenkqubo epheleleyo.Isidibanisi sinokubhekisa kwindibaniselwano yetheminali, iqokobhe, ibholithi engangeni manzi kunye nezincedisi, okanye inokubhekisa kwiqokobhe lodwa.Iqokobhe, eliliqokobhe lerabha eliyindoda nelomfazi, lingaphandle lesidibaniso, eliyinxalenye yeplastiki yokukhusela kunye nokulungisa i-terminal kunye nokuyigquma ngaphandle.Inokubonelela ngokhuseleko lomatshini ngaphakathi kwaye iqinisekise ukulungelelaniswa kweplagi kunye nesokhethi xa zifakwe.Isidibanisi siquka iperi yeentloko zamadoda nabasetyhini.Isidibanisi esiyindoda siqhele ukubizwa ngokuba yi "plug" kwaye isinxibelelanisi sabasetyhini saziwa ngokuba yi "socket".Iziphelo zesilisa kunye nesetyhini zinokuhambisa isignali okanye okwangoku emva koqhagamshelwano.Ubume bendoda kunye nowesifazana umdibaniso unokuqinisa ukhuseleko kunye nokuqinisekisa ukusebenza okuqhelekileyo kwezixhobo.

Izithintelo zabathengi kwishishini lokudibanisa iimoto ziphezulu.Kwikhonkco loshishino lweemoto, ukuze kuqinisekiswe ukusebenza okuguquguqukayo kunye nokusebenza kokhuseleko lwezithuthi, abavelisi bezithuthi baneemfuno eziphezulu zomgangatho kunye nokuthembeka kweemveliso zokudibanisa, kwaye uphicotho lokufumana isiqinisekiso sokufikelela kwababoneleli abaphezulu kungqongqo.Ukususela kuqhagamshelwano lokuqala ukuya kwisixokelelwano somthengisi esisemthethweni esiba ngumthengi, siya kuhamba ngophicotho-zincwadi ezahlukeneyo ezifana noqhagamshelwano, utshintshiselwano lobugcisa, inkqubo yoshishino, inkqubo yomgangatho kunye nenkqubo yobugcisa.Ababoneleli kufuneka babe nemveliso ye-R & D isakhono, amandla okulawula inkqubo, amandla okuqinisekisa ukubonelela, uvavanyo lwemveliso kunye nokukwazi ukuhlola, amandla okuqinisekisa imveliso kunye nekhono lenkonzo emva kokuthengisa.Kuthatha ixesha elide ukungena kwinkqubo yomthengisi.

Kukho izinto ezine eziqhelekileyo ezisetyenziswa kwi-sheath: PA, PBT, PP kunye ne-ABS.

Iziqhagamshelo esizithengisayo zivela kwiifektri ezinamava axhasayo kunye nesatifikethi se-iso16949.Umgangatho uqinisekisiwe, ixabiso lincinci kwaye ixesha lokuhambisa lifike ngexesha.Wamkelekile ukujonga wethuisinxibelelanisiiimveliso

✔Iibhokisi zombane, iiRelay kunye neeFuses

Ibhokisi yombane ikwabizwa ngokuba yibhokisi ye-fuse, Ukuhanjiswa kwamandla.

Ibhokisi yombane yeemoto yohlulwe kwezi ntlobo zintathu zilandelayo ukusuka kwiimpawu zesakhiwo kunye neteknoloji yokucubungula:

1. Ibhokisi yombane engaphakathi

Inxalenye yangaphakathi ye-conductive yebhokisi yombane ye-in-line yenziwe ngamacwecwe amaninzi obhedu aqhubekileyo kunye neetheminali zocingo ezifakwe ngaphandle ukuze zizalise isiphaluka esihambelanayo sokuhambisa amandla.Ngenxa yokuba kufuneka idityaniswe ngokuthe ngqo kwitheminali yokubopha ucingo, idityaniswa ngokubanzi kunye nentambo yocingo ekuveliseni.Ibonakaliswe ngokukwazi ukusabalalisa amandla akhoyo aphezulu, isakhiwo esilula, i-compact layout kunye neendleko eziphantsi.

2. Ibhokisi yombane yebhasi yebhasi

Amacandelo okuqhuba ngaphakathi kwebhokisi yombane yohlobo lwebhasi zizo zonke iisekethe zokuhambisa amandla eziqulunqwe ngamacwecwe obhedu adityanisiweyo.Ibonakaliswe ngokuthembeka koqhagamshelwano oluphezulu kunye nokuzimela kwi-wiring harness.

3. Ibhodi yesekethe eprintiweyo (PCB) ibhokisi yombane

Inxalenye conductive ngaphakathi PCB-uhlobo ibhokisi yombane ugqiba ukuhanjiswa kwamandla ngebhodi yesekethe eprintiweyo.Ibonakaliswa ngexabiso eliphantsi, ukuveliswa kobunzima obulula, kunye noyilo oluguquguqukayo kunye nokudibanisa kwisithuthi.Ezinye iibhokisi zombane ze-PCB ziya kudibanisa iyunithi yokulawula, elingana nokuba nomsebenzi we-BCM.Ngale ndlela, ukudityaniswa kobugcisa bombane kunye nombane wesithuthi kuphezulu kakhulu,

Ngokuqhelekileyo, umzimba webhokisi yebhokisi ye-injini ye-injini ithatha ibhokisi yombane yohlobo lwe-PCB, esetyenziselwa ukulawula nokukhusela i-starter, i-generator, i-injini ye-EMS, impompo yamafutha, iinkqubo zombane ezifana neempompo zamanzi zokupholisa, iimpompo zokucoca, iifeni zokupholisa. , ii-clutches zecompressor zomoya, kunye ne-electric power steering.I-cockpit fuse box body ithatha ibhokisi yombane ekwi-line, esetyenziselwa ukulawula nokukhusela umlawuli womzimba, isixhobo sokudibanisa, inkqubo yokuvala umnyango, ukukhanya kwangaphakathi, izibuko zangaphakathi nangaphandle, inkqubo yokulungelelanisa isihlalo, ukuhamba komsindo kunye nezinye iinkqubo zombane.Iibhokisi zombane zinikezelwa ngokubanzi kwizithuthi ezikhethekileyo kwaye kufuneka ziphuhliswe ngokwemodeli.Jonga ikhathalogu yethu yeBhokisi yeFuse ukujonga ukuphuma kwethuibhokisi ye-fuse.

Ukongeza kwii-terminals kunye neepleyiti zethusi eziqhubekileyo ezinesitampu, kukho i-fuses kunye ne-relays kwibhokisi yombane.Iifuse esizithengisayo luluhlu lwefuse yemoto encincifuseuphawu.Iireyidi zikhethwa kwi-brandiireyidingamava axhasayo.

✔Izixhobo zokubopha

Kukho iikliphu zokuMisa, amaqhina entambo, iikliphu, iindawo zerabha, izibiyeli zokubopha ucingo, njl.njl. ukulungisa iintambo zocingo.

✔Umkhuseli wokubopha

Iiteyiphu ezikhuselayo, imibhobho yentsimbi, imibhobho yePVC, imibhobho eshwabeneyo yobushushu, imibhobho yefibre yeglasi, imikhono ephothiweyo, njl.