Chii chinonzi Automotive Wire Harness?

Iyo mota yewaya tambo inozivikanwa zvakare seyemotokari tambo harness, mota tambo gungano, mota wiring musangano.Iyo musanganiswa wemaseti masisitimu kuti uone ese anoshanda masisitimu emota.

Wire Harness chinhu chakakosha system level chikamu mumotokari yese.Wire harness inoita basa rakakosha mukuumbwa kwemotokari.Inopa uye inogovera simba kune yega yega system yemota yese, uye inoita senge yepakati yekutapurirana kwechiratidzo pakati pezvikamu zvakasiyana.

Mota wire harness ndiyo inobatanidza mutumbi wemotokari wedunhu uye mutakuri wekutumira masaini emagetsi uye simba remagetsi.Tinogona kutaura kuti harness yemotokari ndiyo tsinga yeropa uye tsinga yekubatanidza mota yemagetsi system.Pasina harness, hapazove nemotokari yedunhu.Motokari harness inonyanya kuumbwa newaya, materminals, connectors, harness dziviriro uye zvigadziriso.

Sehubhu yekufambisa ruzivo, waya harness ine hukama nekuchengetedza kwemotokari uye kuvimbika kwemagetsi nemagetsi emagetsi.Naizvozvo, mota yewaya harness inoita basa rakakosha mukuumbwa kwemotokari uye ine zvemhando yepamusoro zvinodiwa.Panguva imwecheteyo, tambo dzemotokari dzakagadzirwa zvigadzirwa, vagadziri vemotokari vakasiyana uye mhando dzakasiyana dzine zvirongwa zvakasiyana zvekugadzira uye mhando dzemhando.Nekuvandudzwa kwemagetsi emotokari uye hungwaru, mutengo wechikamu chewaya mumutengo wemotokari yese unowedzera gore negore.

Zvakanakira zveMotokari Wire Harness

Kuenzaniswa newaya dzakasununguka uye tambo, harness yemotokari ine zvakawanda zvakanaka:

1. Kuwedzera kuchengetedza nguva uye nyore kumira

Ndege zhinji, mota nezvitundumuseremusere zvine waya dzakawanda idzo, kana dzakazara, dzinozotambanuka kwemakiromita akati wandei.Kuenzaniswa nekuiswa kwakananga kwewaya idzi, kuisirwa kweharness inosunga waya zhinji netambo pamwe chete kuchachengetedza zvakanyanya nguva yekuisa uye kuve nyore kumisa.Mukuwedzera, izvi zvinoderedza mukana wekukanganisa wiring.

2. Yakachengeteka

Iwaya yehuni yepamusoro inowanzoputirwa nejira remoto retardant inodzivirira zvinhu, senge marata nyere, PVC pombi, kupisa kunoderera tubing, tepi yemagetsi, Vinyl, etc. Vanogona kudzivirira waya netambo uye kuderedza njodzi yedunhu pfupi redunhu zviri nani. .Kusunga waya mumawoko asingadzoreki mumoto kunogonawo kuderedza njodzi yemoto wemagetsi.

3. Yakanyanya kugadzikana uye inoshanda

Nekubatanidza waya dzakawanda uye tambo mubhokisi retambo, waya netambo zvinogona kuchengetedzwa zviri nani kubva kune yakaipa mhedzisiro yekudengenyeka, abrasion, tembiricha yepamusoro uye hunyoro, kuitira kuti mota ichiri kukwanisa kutumira masaini emagetsi zvakanaka munzvimbo ine hutsinye.Kunyangwe pasi pemamiriro ezvinhu akanyanya, aya mawaya masimbi anogona kufambisa yakakwira ikozvino, inogona kubata mitoro yemagetsi uye kuramba kupisa kwakanyanya uye ruzha rwemagetsi.

4. Gadzirisa kushandiswa kwenzvimbo

Sezvigadzirwa zvekusimudzira zvakagadzirirwa, mamodheru akasiyana ane akasiyana harness dhizaini zvirongwa.Iko kuvandudzwa kwemotokari waya harness uye modhi yemotokari inoitwa panguva imwe chete.Pakutanga kwekugadzira dhizaini yemotokari, kutungamira uye kurongeka kweharness zvinotariswa kuitira kushandisa zvizere nzvimbo.

Classification yeMotokari Wire Harness

Zvinoenderana nekuoma uye kushandisa chinzvimbo chewaya harness, mota tambo harness inogona kukamurwa kuita hombe harness uye diki harness:

✔Harness yakakura

zvinosanganisira:
● Injini inosunga waya, inozivikanwawo seinjini cabin wire harness
● Fuse box wire harness
● Chishandiso chetambo dzesimbi
● Imba yekusungisa waya, inonziwo Body wire Harness

✔ Nyeredzi diki

zvinosanganisira:
● Chibatiso chewaya dzepadhoo (simbi yedhoo yemutyairi, tambo dzemutyairi weCO, tambo dzepagonhi rekuruboshwe nekurudyi)
● Battery wire harness
● Chibatiso chewaya yepadenga
● Mukwende wewaya yekabhini
● Reversing radar wire harness
● ABS brake wire harness
● Chibatiso chewaya

Ona mota yewaya dhizaini kuronga mumutumbi wemotokari

Kuumbwa kweMotokari Wire Harness

Automobile wire harness kazhinji ine zvikamu zvinotevera:

✔  Waya

Waya yemotokari, inozivikanwawo seyakadzika-voltage waya, inonyanya kuita basa rekuitisa ikozvino.Inotaridzika chaizvo yakafanana neyakajairika waya dzemumba, asi dzakasiyana.Waya dzemumba dzakajairika imhangura single core waya dzine imwe kuoma.Waya dzemotokari imhangura yakawanda core flexible waya.Dzimwe waya dzakatetepa sebvudzi.Mawaya akawanda kana akawanda emhangura anochinjika akaputirwa mumachubhu epurasitiki anodzivirira (PVC), ayo akapfava uye asiri nyore kutyora.

Nekuda kwekusarudzika kweindasitiri yemotokari, Kugadzirwa kwemagetsi ekufambisa kunofanirwa kushandisa waya dzakakosha dzemotokari.

Iyo mota waya yekugadzira mota waya yekubatanidza inogona kukamurwa kuita zvikamu zviviri:

1. European neAmerica masisitimu:
TS16949 system inoshandiswa kudzora maitiro ekugadzira.

2. Japanese system:
Semuenzaniso, Toyota neHonda vane maitiro avo ekudzora maitiro ekugadzira.

Mhando dzemotokari dzinowanzo shandiswa ndeidzi: Japanese standard AV, AVS, AVSS, AVX / AEX, German standard FLRY-B, FLRY-A, FLRYK-A, LRYK-B, FLRYW-A, FLRYW-B, American Standard GTE, GPT. , GXL, SXL, TWE, TWP, TXL.

Chimwe chinhu chinofanira kucherechedza ndechokuti ruvara rwetambo rwakakamurwa kuva Monochrome wire uye bicolor wire, uye chinangwa chemavara chinotsanangurwawo, icho chiyero chakagadzirirwa nevagadziri vemotokari.Chiyero cheindasitiri yeChina chinongotaura ruvara rukuru.Semuyenzaniso, inotaura kuti nhema imwe chete ndiyo inonyanya kushandiswa paGrounding wire harness uye tsvuku inoshandiswa pabhatiri wire harness, isingakanganisike.

Nekuwedzera kwemabasa emotokari uye kushandiswa kwepasirese kwemagetsi ekudzora tekinoroji, kune akawanda uye akawanda zvikamu zvemagetsi, akawanda uye akawanda waya, saka harness inova gobvu nekurema zvinoenderana.Naizvozvo, mota dzepamberi dzakaunza Can-Bus (Controller Area Network) uye yakagamuchira multiplex transmission system.Kuenzaniswa neyechinyakare waya harness, iyo multiplex yekufambisa mudziyo inoderedza zvakanyanya huwandu hwewaya uye majoini, zvichiita kuti wiring ive nyore.

✔Zviteshi

Terminalisimbi yesimbi inoshandiswa kutapurirana chiratidzo uye kufambisa simba.Mazhinji ematerminals anoshandiswa mumotokari harness anogadzirwa nendarira kana phosphor bronze, uye zvimiro zvavo ndezvizvi:

Terminal classification nzira

Pane nzira mbiri dzakajairwa terminal classification:

● Inosiyaniswa nemaitiro ekubatanidza, materminal akakamurwa kuita materminal echirume uye echikadzi;

● Inosiyaniswa nechimiro, materminals akakamurwa kuva Blade Terminals, Socket Terminals uye Splice Terminals.Pakati pavo, Splice Terminals inogona kukamurwa kuita U-shape Terminals (inozivikanwawo seU terminals), Fork chimiro Terminals (inozivikanwawo seY Terminals) uye Ring Terminals (inozivikanwawo seR Terminals).

✔Wire Chisimbiso, Plug uye Interface Chisimbiso

Ese ari matatu akaganhurirwa kune anoshandiswa mumagetsi asingapindi mvura.Waya chisimbiso irabha structural chikamu crimped pamusoro waya insulating ganda kudzivirira kupinda kwemvura kubva connector gomba, nepo bofu chivhariso ari rabha chimiro chinovharira buri risingashandiswe muhombe kudzivirira mvura.Iyo inowanzo gadzirwa ne silica gel, uye saizi idiki kwazvo.Iyo Interface chisimbiso chikamu cherubha chechimiro chinoshandiswa kudzivirira kupinza kwemvura.Iyo inowanzo gadzirwa ne silica gel, uye saizi yayo yakakura kupfuurawaya chisimbiso uye plug.

Isu tinovasarudza kubva kuTE OEM fekitori.Hunhu hwakanaka kwazvo, asi mutengo unongova hafu yepakutanga.Iwe unogona kutibata isu kune yedu catalog

✔Connector Housing uye Zvishandiso

Zvibatanidza zvinhu zvemagetsi zvinotumira uye kuchinjanisa zvazvino kana masaini pakati pemagetsi system michina.Se node, inotumira ikozvino kana chiratidzo pakati pezvishandiso, zvikamu, midziyo uye subsystems zvakazvimiririra kana pamwe chete netambo, uye inochengetedza hapana shanduko yekukanganiswa kwechiratidzo uye kurasikirwa kwesimba pakati pehurongwa.Icho chinhu chinodiwa chakakosha chekubatanidza iyo yakazara yakazara system.Iyo yekubatanidza inogona kureva musanganiswa weterminal, shell, waterproof bolt uye accessories, kana inogona kureva goko rega.Iyo goko, iro rechirume nerechikadzi ganda rerubha, ivhavha yekunze yekubatanidza, inova chikamu chepurasitiki chekudzivirira nekugadzirisa iyo terminal nekuimisa kubva kunze.Iyo inogona kupa mechanical kuchengetedza kwemukati uye kuve nechokwadi kurongeka kweplug uye socket kana yaiswa.Chibatanidza chine misoro miviri yechirume neyechikadzi.Chibatanidza chechirume chinowanzo zivikanwa se "plug" uye chinongedzo chechikadzi chinowanzo zivikanwa se "socket".Mhedzisiro yechirume neyechikadzi inogona kutumira chiratidzo kana ikozvino mushure mekusangana.Chimiro chechirume nechikadzi chekubatanidza chinogona kusimbisa kuchengetedzwa uye kuve nechokwadi chekushanda kwakajairika kwemidziyo.

Zvipingamupinyi zvevatengi muindasitiri yemotokari yekubatanidza zvakakwirira.Mune cheni yeindasitiri yemotokari, kuitira kuti ive nechokwadi chekushanda nesimba uye kuchengetedzwa kwemotokari, vagadziri vemotokari vane zvinodiwa zvepamusoro zvemhando uye kuvimbika kwezvigadzirwa zvekubatanidza, uye iyo yekuwana qualification yekuongorora kwevatengesi vari kumusoro inoomesera.Kubva pakuonana kwekutanga kusvika kune yepamutemo supplier system inova mutengi, inozopfuura nekuongororwa kwakasiyana senge kuonana, tekinoroji exchange, bhizinesi system, yemhando system uye tekinoroji system.Vatengesi vanosungirwa kuve nechigadzirwa R & D kugona, kugona kudzora maitiro, kugona vimbiso yekugovera, bvunzo yechigadzirwa uye kugona kwekutarisa, zvikamu zvekugadzira vimbiso kugona uye mushure mekutengesa sevhisi kugona.Zvinotora nguva yakareba kuti upinde musupplier system.

Kune mana anonyanya kushandiswa zvinhu zve sheath: PA, PBT, PP uye ABS.

Izvo zvinobatanidza zvatinotengesa zvinobva kumafekitori ane ruzivo rwekutsigira uye iso16949 certification.Unhu hunovimbiswa, mutengo wakachipa uye nguva yekuendesa inoenderana nenguva.Welcome to check ourconnectorzvigadzirwa

✔Mabhokisi emagetsi, Relays uye Fuse

Bhokisi remagetsi rinonziwo fuse bhokisi, Simba rekugovera.

Iyo mota yemagetsi bhokisi yakakamurwa kuva anotevera marudzi matatu kubva kune zvimiro hunhu uye kugadzirisa tekinoroji:

1. In-line magetsi bhokisi

Iyo yemukati conductive chikamu che-in-line yemagetsi bhokisi inoumbwa akati wandei conductive mhangura mahwendefa uye nekunze akaisirwa waya crimping terminals kuti apedze inoenderana yekugovera simba redunhu.Nekuti inoda kuve yakabatana zvakananga kune waya harness terminal, inowanzo unganidzwa newaya harness mukugadzira.Iyo inoratidzirwa nekugona kugovera yakakwira ikozvino simba, chimiro chiri nyore, compact marongero uye yakaderera mutengo.

2. Bhasi bhokisi remagetsi

Iyo conductive zvikamu mukati mebhasibar mhando yemagetsi bhokisi ese ese emagetsi ekugovera maseketi anoumbwa akadhindwa conductive mhangura mahwendefa.Iyo inoratidzirwa nehukuru hwekubatanidza kuvimbika uye yakazvimirira kubva kune wiring harness.

3. Yakadhindwa redunhu bhodhi (PCB) bhokisi remagetsi

Iyo conductive chikamu mukati mePCB-mhando yemagetsi bhokisi inopedzisa kugovera kwemagetsi kuburikidza neakadhindwa redunhu bhodhi.Iyo inoratidzirwa nemutengo wakaderera, nyore kugadzirwa kwemazhinji, uye inochinjika marongero uye kusangana pamotokari.Mamwe mabhokisi emagetsi ePCB achabatanidza unit control unit, iyo yakaenzana nekuve nebasa reBCM.Nenzira iyi, kubatanidzwa kwemagetsi nemagetsi ekugadzira motokari kwakakwirira kwazvo,

Kazhinji kutaura, muviri weinjini inokwana fuse bhokisi unotora PCB-mhando yemagetsi bhokisi, iyo inoshandiswa kudzora nekudzivirira inotangisa, jenareta, injini EMS, pombi yemafuta, Magetsi masisitimu akadai sepombi dzemvura inotonhorera, pombi dzevacuum, mafeni ekutonhodza. , air conditioning compressor clutches, uye electric power steering.Iyo cockpit fuse box body inotora in-line yemagetsi bhokisi, iyo inoshandiswa kudzora nekudzivirira mutongi wemuviri, chiridzwa chekubatanidza, gonhi rekuvhara system, kuvhenekesa kwemukati, mukati nekunze magirazi, chigaro chekugadzirisa chigaro, audio navigation uye mamwe masisitimu emagetsi.Mabhokisi emagetsi anowanzo kutsaurirwa kumotokari dzakakosha uye anoda kuvandudzwa maererano nemuenzaniso.Ona yedu Fuse Bhokisi khathalogi kuti utarise kubuda kwedufuse box.

Pamusoro pematerminals uye akadhindwa maplate emhangura emhangura, pane fuse uye relays pabhokisi remagetsi.Mafuse atinotengesa ndiwo mafiyuzi emota akatevedzana ezvidikifusebrand.Iyo relays inosarudzwa kubva kune brandrelaysane ruzivo rwekutsigira.

✔Harness Fixtures

Kune maPositioning clips, matambo tambo, zvimedu, zvikamu zverabha, mabhuraketi ewaya, nezvimwe zvekugadzirisa tambo dzetambo.

✔Harness Mudziviriri

Matepi ekudzivirira, marata mapaipi, mapaipi ePVC, pombi dzinopisa, pombi dzegirazi fiber, maoko akarukwa, nezvimwe.