Undoubtedly, the connector housing is crucial for the reliable performance of automotive wiring harnesses. During production and use, we must ensure that the connector housing is compatible with the wiring harness to prevent issues such as poor electrical connection performance and safety hazards. So, how can we ensure compatibility between the connector housing and the wiring harness? Please follow Typhoenix to explore together.
Content
♦ 1. Choose the Right Connector Housing
♦ 2. Check the Specifications of the Connector Housing
♦ 3. Test Connector Housing and Wiring Harness Compatibility
The first step in ensuring compatibility is to choose the appropriate connector housing for your specific application. That is to say, we need to choose a connector housing that meets the electrical and mechanical requirements of the wiring harness. Typhoenix considers these factors when selecting a connector housing:
1.1. Wire parameters
It mainly includes the type and size of wires you plan to use, the number of wires to be connected, the rated current and voltage, and other parameters. Choosing appropriate and accurate connectors for these parameters can ensure a good application experience.
1.2. Environmental requirements
When selecting automotive connectors, it is necessary to understand the usage environment. After all, the environment used must meet the corresponding requirements in terms of high temperature resistance, humidity, etc., which will directly affect the future use of connectors.
1.3. Sealing performance
The connector housing with good sealing performance can protect the connector from adverse environmental factors, such as preventing liquid, dust, oil stains and other pollutants from invading the connector interface. Only connecting components with good sealing performance can be used with greater confidence and safety.
After selecting the connector housing, it is crucial to review its specifications to confirm compatibility with the wiring harness. This includes verifying the size of the connector housing, pin layout, contact type, and other related factors. During the selection process, it is also important to understand whether the offline connector can meet the corresponding standards, whether it is a customer standard or a domestic or international standard, such as USCAR-2 or GMW-3191.
To ensure compatibility, it is crucial to test the connector housing and wiring harness together before finalizing the design. This involves testing the electrical performance, mechanical fit, and other key factors to ensure that the connector housing and wiring harness are fully compatible.
We recently designed a custom wiring harness to meet a customer's specific requirements. We ensured compatibility by verifying the connector housing.
• We worked closely with the customer to understand their requirements and the specific application of the wiring harness.
• We selected a high-quality connector housing that met the electrical and mechanical requirements of the wiring harness and the application.
• We verified the connector housing's specifications, including dimensions, pin layout, and contact type, to ensure compatibility with the wiring harness.
• We tested the connector housing and wiring harness together to ensure that they were fully compatible and met the customer's requirements.
• We provided the customer with a detailed report of our testing and verification process, giving them confidence in the quality and reliability of the custom wiring harness.
Any questions, feel free to Contact us now:
Website: https://www.typhoenix.com
Email: info@typhoenix.com
Contact: Vera
Mobile/WhatsApp: +86 15369260707
Post time: Aug-13-2023